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The application of plastic welding technology in automotive industry
2017-06-14

    In the vehicles now, either in dressing, such as bumper, fender, wheel cover, guide plate, etc.), inner decoration, such as within the instrument panel, door board, vice dashboard, glove box cover, seat, back guard board, etc.), or function and structure (fuel tank cover, radiator water room, air filter, fan blades, etc.), the shadow of the plastic parts can be seen everywhere. At present, the car replaced the original 100 kg of plastic materials to 200 ~ 300 kg of traditional metal materials, weight loss effect is very outstanding, to save energy and reduce greenhouse gas emissions is of great significance. Such as car plastic intake manifold to replace metal can reduce the quality of 40% ~ 60%, and the normal flow resistance small, can improve the engine performance, and increase the combustion efficiency, reduce oil consumption, vibration noise reduction play a role. According to statistics, automotive plastic currently has dozens of varieties and dosage of the average car plastic have accounted for 5% ~ 10% of vehicle weight, along with the development of the automotive lightweight requirements and expand the application of automotive plastics technology, automotive plastic will further increase in the amount of bicycle.


     CDR车零件图

    There are two types of plastic: hot plastic, which can withstand normal baking. One is thermoplastic plastic, which has the advantages of easy processing and quick processing. In automotive plastic, the top seven varieties of plastics materials and the proportion of roughly: 21% 21% 21% pp, pu, PVC, thermosetting composites 10.4% 8% 8% 8%, ABS, nylon, polyethylene.   

        

 CDR车零件图1

    Plastic is a key part of its wider application. Plastic can be connected by mechanical fastening, bonding or welding. Fast connection speed, suitable for all plastics, but high cost, stress concentration, can not form sealing joint or obtain proper performance. Bonding can obtain excellent performance and high quality connectors, but difficult to operate, and need for joint and surface preparation, carefully and slowly, not suitable for mass production. And welding is economic, simple, fast and reliable, can form a static strength close to the parent metal joint, thus suitable for mass production, obtained more and more widely used in automobile industry. The level of plastic welding technology has become one of the indicators of the level of vehicle production technology and the development of new materials.


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